Efficient, Chemical-Free Water Treatment

Als in der Umwelt weitverbreitetes Stäbchenbakterium besiedelt Pseudomonas aeruginosa Gewässer und Böden. Der Keim ist genügsam, widerstandsfähig und hartnäckig – er benötigt zum Überleben nicht viel mehr als ein wenig Feuchtigkeit und kann sogar in Desinfektionsmitteln überdauern. Der Grund für die Hartnäckigkeit des Erregers: Das Bakterium verfügt über verschiedene Abwehrmechanismen, die es unempfindlich gegen eine Vielzahl von Antibiotika machen. Als wahrer Stoffwechsel-Künstler kann P. aeruginosa zum Beispiel antibiotische Wirkstoffe unschädlich machen, indem er ihre Molekül-Strukturen in unwirksame Bausteine umformt. Eine weitere Strategie, die sich das Bakterium häufig bei einer chronischen Besiedlung zunutze macht, ist das „Verstecken“. Mittels einer selbstproduzierten, dicken Schleimschicht, die die Keime umschließt, schirmen sich die Bakterien nicht nur gegen Antibiotika ab, auch dass Zellen des menschlichen Immunsystems den Erreger aufspüren, verhindert dieser sogenannte Biofilm.
Widerstandsfähig und ein Biofilm-Spezialist
In industriellen Anwendungen stellt P. aeruginosa eine erhebliche Gefahr dar, insbesondere in Prozess- und Trinkwassersystemen. Die Fähigkeit, Biofilme zu bilden, macht die Bakterien widerstandsfähiger gegenüber Reinigungs- und Desinfektionsmaßnahmen und somit schwer kontrollierbar. Dies hat weitreichende Folgen für verschiedene Industriezweige:
  • Infektionsrisiken für Menschen: In medizinischen Einrichtungen ist P. aeruginosa ein Erreger nosokomialer Infektionen – also einer Infektion, die im Zusammenhang mit einer ambulanten oder klinischen Maßnahme steht. Besonders gefährdet sind immungeschwächte Patienten und solche mit chronischen Erkrankungen wie Mukoviszidose. Die Infektionen sind oft schwer zu behandeln und können lebensbedrohlich sein.
  • Korrosion von Rohrleitungen: Das Bilden von Biofilmen kann die Integrität von wasserführenden Systemen beeinträchtigen. Mikroorganismen, die sich in den Biofilmen befinden, fördern die Korrosion von Metalloberflächen und verursachen so wirtschaftliche Schäden durch verstärkten Wartungsaufwand und Reparaturen.
  • Produktverunreinigungen: In der Lebensmittel- und Pharmaindustrie kann die Anwesenheit von P. aeruginosa zu erheblichen Qualitätsproblemen führen. Kontaminationen wirken sich negativ auf die Produktsicherheit und -qualität aus, was zu Rückrufen und Imageschäden führen kann.
Frequenztechnologie zur Keimkontrolle
Die Kontrolle von P. aeruginosa und den durch diese Bakterien gebildeten Biofilmen stellt die industrielle Wasseraufbereitung vor Herausforderungen. Denn in wasserführenden Systemen wie Kühltürmen und geschlossenen Wasserkreisläufen führt die Präsenz von P. aeruginosa neben einer verstärkten Korrosion von Rohrleitungen auch zu einer verringerten Effizienz von Wärmeaustauschprozessen. Der Biofilm besteht aus einer komplexen extrazellulären Matrix, die die Bakterien schützt und ihnen erlaubt, sich gegenüber antimikrobiellen Mitteln und mechanischen Reinigungsprozessen zu behaupten. Traditionelle chemische Bekämpfungsmaßnahmen, wie

Technology & Development

At the core of our systems lies our proprietary frequency impulse technology (TVMF/OPEF), based on electromagnetic principles. It acts directly within the water, modifying molecular structures, facilitating the detachment of biofilm, and preventing mineral scaling. It`s effectiveness has been scientifically validated through collaborations with leading research institutes such as the Leibniz Institute for Plasma Science and Technology.

Our products feature the following key attributes:

Made in Germany

developed and manufactured with certified partners

Modular

Modular & investment-secure – scalable systems that adapt to growing demands and evolving technologies

Tested

Field tested – used in sectors such as plastics processing, food production, data centers, heat exchangers, and cooling towers

More than 18 years experience

aquaEnergy.de is active in the water treatment of water-bearing circuits in industry. We have developed a technology that removes deposits such as biofilm, corrosion, and limescale without the use of chemicals.

Machine cooling

Many production machines (e.g., injection molding machines, presses, CNC systems) generate heat during operation, which must be dissipated to prevent overheating and ensure stable operation.

Tool cooling

Tools, molds, or dies (e.g., in plastic injection molding or metalworking) are cooled in a targeted manner to ensure product quality and shorten cycle times.

Process cooling

Chemical or pharmaceutical processes generate reaction heat that must be dissipated in a controlled manner via cooling circuits to ensure that processes run safely and efficiently.

Cooling of media

Liquids such as oils, solvents, or coolants (e.g., in hydraulic systems or lubrication circuits) are cooled down with water via heat exchangers.

Condensation processes

In power plants or refrigeration technology, water is used to condense steam or to enable refrigeration machines to work efficiently.

Air conditioning and climate control

In large industrial buildings (e.g., data centers, production halls), water-based systems are used to provide cooling for air conditioning systems.

Installation & System Integration

The aquaEnergy technology is purposefully installed in a bypass line, outside the main process flow. This allows the water to be continuously treated without interfering with production. Process safety is fully maintained while significantly improving water quality.

Suitable for both new and existing systems

Integration via standard T-fittings (e.g., in the return line)

Typical bypass flow: 5–15% of the main circuit

Scalable treatment capacity: >5,000 m³ per day possible through parallel bypass operation

Components of our Technology

aquaEnergy technology can be easily retrofitted into existing systems or newly installed.

Our systems are generally installed in bypass. This allows us to ensure that the production and cooling process continues to be uninterrupted and that our system works 24/7 in the water to dissolve deposits, destroy the growth of bacteria and biofilm, and prevent the formation of new corrosion.

1. aEPowerTube

This through-flow coil emits modulated electromagnetic frequency impulses into the water. The precisely tuned signal mix activates several physical effects simultaneously.

2. Control Electronics

The modern control unit regulates impulse frequency and duration, and can detect sensors in the future. It is easy to integrate into existing bypass loops:

- Adjustable frequency modulation and output

- Expandable plug-and-play ports for pH, redox, conductivity, oxygen, ORP sensors

- Optional flow detection in the bypass

3. efficient Filtration

aquaEnergy has a profound effect on water structure and composition. Especially during the first few weeks after commissioning, existing deposits in pipes, heat exchangers, and surfaces begin to loosen. Biofilms, lime particles, and corrosion residues are released into the water cycle.

Return on investment

Cost factor
Before (classic)
After (aquaEnergy)
Chemicals
100%
0%
Maintenance effort
High
Low
Energy consumption
Raised (coverings)
Optimized (clean surfaces)
Downtimes
Regularly
Minimized
System service life
Shortened
Extended

Amortization

Investment overview

aE - System

Depending on pipe diameter and system complexity (from 28.000 €)

Installation

Simple integration in the bypass - no process interruption necessary

Operating costs

< € 30/year (electricity), no consumables

Eligibility

Projects to conserve resources and save energy are eligible for funding from development banks in many countrie

#1
Reorganization of Water Structure (Dipole Alignment & Cluster Disruption)
Electromagnetic fields influence the dipole orientation of water molecules and weaken hydrogen bonds. This leads to the formation of smaller, more reactive clusters – a process known as cluster structure modification. It enhances the solubility and chemical reactivity of the water.
#1
#2
Modification of Calcium Crystals (Polymorphic Transformation: Calcit Aragonite)
aquaEnergy impulses promote the formation of aragonite instead of calcite. Aragonite is less thermodynamically stable, forms finer crystals, and adheres less to surfaces – significantly reducing scale formation.
#2
#3
Biofilm Destabilization (Disruption of Intermolecular Bonding Forces)
Targeted frequency patterns weaken Van der Waals forces and electrostatic interactions in the extracellular polymeric matrix of biofilms. Microorganisms lose their adhesion and are flushed out with the water flow – without any use of biocides.
#3
#4
Corrosion Protection via Microelectrical Fields (Modification of the Electrical Double Layer)
aquaEnergy generates alternating microfields that alter the electrochemical interface on metal surfaces, especially the electrical double layer. This suppresses electron transfer and significantly slows electrochemical corrosion.
#4
#5
Modulation of Ion Transport (Hydration Shell Dynamics and Ion Mobility)
Electromagnetic fields influence the movement and hydration of dissolved ions such as Ca²+ and Mg²+. The result: lower crystallization potential and reduced scaling within pipes and heat exchangers.
#5
#6
Flow Property Optimization (Reduction of Surface Tension and Viscosity)
Frequency fields modify the intermolecular interactions within water, resulting in reduced viscosity and surface tension. This improves overall flow characteristics and enhances thermal transfer efficiency.
#6
#7
Proton Spin Effect (Nuclear Spin Alignment in a Magnetic Field)
Hydrogen protons have a quantum mechanical spin (intrinsic angular momentum), which can be aligned using electromagnetic fields. This affects hydrogen bonding between water molecules, leading to structural reorganization.

Reordering of water structure
Increased solubility of minerals
More efficient detachment of biofilms and scale
Enhanced molecular-level reactivity

“Water is magnetized when taken for a spin.” (Arabgol & Sleator, Physics World, 2018)
#7

Benefits for Operators

Installation in the bypass

No interruption to production

Chemical-free & low-maintenance

Cost reduction up to 90%, no regulatory approval required

Improved energy efficiency

Up to 20% energy savings, reduced pressure losses, better heat transfer

Modular scalability

Treatment of large water volumes possible via parallel loops

Biofilm & corrosion protection

Extends the service life of plant components

Scientifically validated

Backed by studies and peer-reviewed scientific literature

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